35Mpa high pressure mud hose | Engineering application and performance characteristics
35Mpa high-pressure mud hose, as a flexible connector specially designed for cementing manifolds, plays an indispensable role in modern oil and gas exploration. This kind of hose is designed to effectively transport media such as water-based mud and oil-based mud in a high-pressure environment to ensure the smooth progress of the drilling process.
1. Structure and materials
The 35Mpa high-pressure mud hose is composed of three main layers: inner layer, reinforcement layer and outer layer. The inner layer is mainly composed of materials such as NR&SBR, HNBR or UPE. These materials have good chemical resistance and temperature resistance and can maintain stable performance in harsh drilling environments. The reinforcement layer is composed of 4-6 layers of high-strength and super-flexible steel wires or steel wire ropes, which provides the hose with excellent pressure resistance and flexibility, allowing it to maintain good working condition in high-pressure environments. The outer layer is made of wear-resistant and weather-resistant synthetic rubber, which can effectively resist the influence of the external environment and protect the hose from damage.
2. Temperature range
The hose is designed for a wide temperature range, capable of operating in temperatures ranging from -20°C to +82°C (-4°F to +179.6°F) and -55°C to +150°C (-67°F to +302°F) . This wide temperature adaptability allows the hose to adapt to different climatic conditions and geographical environments, ensuring the stability and continuity of drilling operations.
3. Implementation standards
The production and quality control of 35Mpa high-pressure mud hose follow international standards such as API Spec. 7K FSL0 | ABS. These standards ensure the safety, reliability and environmental protection of hoses during design, manufacturing and use. Through rigorous testing and inspection, it is ensured that the hose can maintain stable performance under various extreme conditions. Litong Hydraulic Technology's API7K standard mud hose products are strictly controlled from materials to production to make the products the best. Litong's high-pressure mud hose has obtained the American Bureau of Shipping ABS certification. Litong's high-pressure mud hose 10000 Class E Internal diameter range 2 inches to 4 inches Working pressure 10,000 psi Minimum bend radius 1,000 mm to 1,600 mm, 15,000 Class E Internal diameter range 2 inches to 3 inches Working pressure 15,000 psi Minimum bend radius 1,200 mm to 1,500 mm
4. Application scope
As a flexible connector for cementing manifolds, 35Mpa high-pressure mud hoses are widely used in oil, natural gas and other exploration fields. During the drilling process, hoses are required to withstand harsh conditions such as high pressure, high temperature and corrosion, requiring excellent performance and stability. In addition, this hose can also be used in other situations where high-pressure transportation of mud or similar media is required, such as petrochemical industry, mining and other fields.
5. Advantages and characteristics of mud hose
High-pressure transportation capacity: The working pressure of 35Mpa enables the hose to stably transport media such as mud in a high-pressure environment to meet the needs of drilling operations. Good temperature resistance: The wide temperature range allows the hose to adapt to different climate conditions and geographical environments, ensuring the stability and continuity of drilling operations.
Excellent wear resistance and corrosion resistance: The selection of inner and outer layer materials makes the hose have excellent wear resistance and corrosion resistance, and can maintain stable performance in harsh drilling environments.
Good flexibility: The design of the reinforcement layer makes the hose have excellent flexibility and can adapt to various complex connection and layout requirements.
Environmental protection and safety: The production and quality control of hoses follow international standards to ensure that they are environmentally friendly, safe and reliable during use.
As a flexible connector specially designed for cementing manifolds, 35Mpa high-pressure mud hose plays an important role in modern oil and gas exploration. Its unique structure, excellent performance and wide range of applications make it an indispensable part of drilling operations. With the continuous advancement of technology and the continuous expansion of application fields, it is believed that this high-pressure mud hose will play an even more important role in the future.
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